10 Cameras AI-Powered Vial Body Defect Inspection System

The 10-Camera AI-Powered Vial Body Defect Inspection System delivers comprehensive quality control for pharmaceutical glass containers. Integrating ten synchronized high-resolution cameras with advanced AI algorithms, this automated solution performs precise 360° inspection of vial bodies at production-line speeds.

This system detects critical defects including surface cracks, chips, stones (glass inclusions), air bubbles (seeds), and geometric deviations. Machine vision technology captures multi-angle imagery, while deep learning-based analysis adapts to varying vial dimensions, glass tints, and optical properties without manual recalibration.

Key capabilities include:

• Full-body coverage ensuring no blind spots

• Real-time defect classification with statistical process control

• High-speed processing compatible with rapid production lines

• Regulatory compliance supporting FDA 21 CFR Part 11 data integrity requirements

Operators manage inspections through an intuitive HMI featuring recipe management, visual defect mapping, and customizable acceptance thresholds. Integration with industrial automation systems enables automatic rejection of non-conforming vials and seamless production data logging.

Engineered for reliability in sterile environments, this system reduces manual inspection costs by ≥90% while improving defect detection accuracy to >99.5%. It meets stringent pharmacopeial standards (USP <1790>, EP 3.2.1) for parenteral packaging, making it essential for vaccine manufacturing, biologics, and injectable drug production.