AI-Driven PET Bottle Vision Inspector for Food & Beverage Packaging

The AI-Driven PET Bottle Vision Inspector revolutionizes quality control for food and beverage packaging lines. Combining high-resolution multi-angle imaging with deep learning algorithms, this system detects microscopic defects in PET bottles at speeds exceeding 1,500 units per minute—ensuring 100% inspection without production slowdowns.

Critical Defects Detected:

• Structural Integrity: Micro-cracks, wall thinning (>±0.03mm), base deformations

• Surface Contaminants: Dust, oil stains, embedded particles (≥0.1mm)

• Seal & Closure Defects: Cap misalignments, ring-seal gaps, leakage risks

• Label/Print Flaws: Misregistered artwork, color deviations, scuffing

• Content Anomalies: Liquid turbidity, fill-level errors, foreign objects

AI-Powered Precision:

• Self-learning neural networks adapt to new bottle designs in minutes

• Infrared + visible light fusion technology penetrates transparent/translucent PET

• Real-time classification of defects into Critical/Major/Minor categories

Unmatched Efficiency:

• >99.97% detection accuracy with near-zero false rejects

• Automated rejection of faulty bottles + real-time SPC analytics

• Hygienic stainless-steel construction (IP69K-rated) for washdown environments

Compliance & Integration:

• Meets FDA, ISO 22000, and IFS Food standards

• WiFi 6/OPC UA connectivity for MES/SCADA integration

• Reduces recall risks by 92% and cuts waste by 40%

Ideal for water, juices, carbonated drinks, and edible oil producers, this inspector guarantees consumer safety while maximizing OEE.