Product Features: Fully Automatic Explosion-Proof Ultrasonic
Cleaning System(40kHz, 40KW, 4.5M×1.6M×2.5M)
ATEX/IECEx-Certified Explosion-Proof Design
Constructed to meet Ex d IIB T4 Gb explosion-proof standards, the
system features hermetically sealed ultrasonic transducers,
flameproof junction boxes, and anti-spark electrical
components—critical for hazardous environments handling flammable
contaminants or solvents. All wetted parts use 316L stainless steel
with static-dissipative finishes (surface resistance 10⁶-10⁹Ω),
eliminating electrostatic discharge risks. The 4.5M×1.6M×2.5M frame
integrates pressure-relief panels and gas-tight chamber seals,
compliant with EU ATEX 2014/34/EU and NFPA 496 standards. Dual-Stage Ultrasonic + IPA Dehydration Process
- 40kHz Ultrasonic Cleaning: Equipped with 32 high-efficiency
piezoelectric transducers (40kHz frequency, ±1kHz tolerance)
arranged in a staggered array, generating uniform cavitation
intensity (80-120μm bubble diameter) across the 3.8M×1.2M cleaning
tank. The 40KW power module (adjustable 30-100% output) delivers
targeted energy to dislodge particulate contaminants, oils, and
fluxes from complex geometries (e.g., fuel injectors, chemical
valves) without surface damage.
- IPA Vapor Dehydration: Integrated closed-loop isopropyl alcohol
(IPA) dehydration chamber with precision temperature control
(60-80℃) and vacuum-assisted vaporization. Removes residual
moisture in <3 minutes via azeotropic evaporation, leaving a
zero-residue surface—ideal for components requiring immediate
post-cleaning assembly or coating.
- Fully Automated Process Control
PLC-based automation with a 15-inch HMI touchscreen enables
pre-programming of 100+ cleaning cycles (ultrasonic duration,
power, IPA temperature, dwell time). Features include:
- Automatic load/unload via servo-driven conveyor (speed 0.5-3m/min,
max load 150kg/m²)
- Inline filtration (5μm absolute rating) with auto-backwash for
continuous bath purity
- IPA level monitoring with auto-refill and distillation recycling
(95% solvent recovery rate)
- End-of-cycle alarms and data logging (48-month storage) for process
traceability
40KW Energy-Optimized Performance
The 40KW power system (3-phase 380V) incorporates variable
frequency drives (VFD) to match ultrasonic output with soil load,
reducing energy consumption by 20% vs. fixed-power systems. Heat
recovery from the IPA chamber preheats cleaning solution, cutting
overall energy use during continuous operation. The system achieves
a throughput of 25-30 loads/hour, balancing high productivity with
efficient power utilization. Space-Efficient Integration (4.5M×1.6M×2.5M)
The compact 4.5M (L)×1.6M (W)×2.5M (H) footprint includes
integrated storage for IPA reserves and waste collection,
minimizing facility footprint requirements. Designed for inline
integration with production lines, it features adjustable
infeed/outfeed heights (800-1200mm) and compatibility with robotic
loaders—ideal for automotive, aerospace, and chemical processing
facilities with space constraints. Safety & Maintenance Features
- Emergency stop circuits (SIL 3 rated) with redundant sensors
- Automatic fire suppression system (FM-200) for IPA zone
- Quick-access panels for transducer inspection and filter
replacement
- Self-diagnostic alerts for power fluctuations, IPA purity, and
conveyor misalignment
This system combines explosion-proof safety, precision cleaning,
and automated efficiency—engineered for hazardous environments
requiring consistent, traceable cleaning of industrial components.
|
