Product Features: Medical Device Boiling Tank – Hot Water Cleaning
& Lifting System (1M×0.8M×1M, 90KW)Medical-Grade Hygienic Construction
Crafted with 316L stainless steel (surface finish Ra ≤ 0.6μm) for
all wetted surfaces, the tank adheres to ISO 13485, GMP, and FDA 21
CFR Part 177 standards. Its compact 1M (L)×0.8M (W)×1M (H)
footprint is optimized for CSSD (Central Sterile Supply Department)
and medical device assembly lines. The crevice-free welded
structure, paired with a 10° sloped bottom, ensures complete
drainage and eliminates biofilm harborage—critical for sterile
instrument processing. 90KW High-Power Hot Water Immersion Cleaning
Equipped with a 90KW Incoloy-sheathed heating element and
dual-channel PID temperature control, the system rapidly heats
water from ambient to 98℃ in ≤8 minutes with ±0.3℃ stability. A
60L/min stainless steel circulation pump with tangential flow
design ensures thermal uniformity (≤1℃ variance across the tank),
delivering consistent hot water immersion cleaning to remove
protein residues, surgical soils, and detergent traces from lumened
and non-lumened instruments. Validated to meet ATP <3 RLU and EN
ISO 15883 cleaning efficacy requirements. Motorized Lifting Mechanism with Safety Interlocks
Integrated electric screw-driven lifting platform (max load 80kg)
features stepless speed adjustment (0.05-0.5m/s) for instrument
basket handling. Safety systems include emergency stop buttons,
over-limit proximity sensors, and IP68-rated control components to
resist water ingress. The 0-750mm adjustable lifting stroke enables
seamless integration with upstream decontamination and downstream
sterilization lines, minimizing manual handling and
cross-contamination risks. Energy-Saving Thermal Insulation Design
The tank body is wrapped with 60mm high-density rock wool
insulation (thermal conductivity λ≤0.03W/(m·K)) and a 304 stainless
steel outer cladding, reducing heat loss by 25% compared to
standard insulation. The 90KW power module supports continuous
operation, enabling 6-8 cleaning cycles (12-20 minutes each) per
hour for high-throughput medical instrument processing. Validation-Ready Process Control
- 12-inch touchscreen PLC system stores 50 customizable cleaning
programs (temperature 40-98℃, cycle time 5-60 minutes).
- Built-in data logger automatically records temperature curves,
lifting operations, and cycle parameters for 48 months, compliant
with ASTM E2309 and FDA 21 CFR Part 11 data integrity requirements.
- Self-diagnostic functions monitor heating element performance and
lifting system status, triggering alarms for abnormal conditions.
- Versatile Compatibility & Upgradability
The 1M×0.8M internal chamber accommodates standard medical
instrument trays (700×600mm) and endoscope holding baskets.
Optional upgrades include a 5μm pre-filtration system for water
intake, ultrasonic auxiliary cleaning (40kHz) for precision
instruments, and a pH monitoring module—expanding applicability to
dental tools, orthopedic implants, and surgical laparoscopes.
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