Product Features: Medical Device Through-Type Cleaning & Drying
System with Mesh ConveyorMedical-Grade Through-Type Processing Architecture
Constructed with 316L stainless steel (Ra ≤0.8μm surface finish)
for all wetted zones, the system features a continuous mesh
conveyor design (perforated 1-5mm aperture, customizable) to
enable inline processing of medical devices—from small forceps to
large surgical trays. The through-type layout eliminates manual
handling, reducing contamination risks and aligning with ISO 13485
and GMP requirements for medical device reprocessing. Tri-Stage Precision Cleaning-Drying Integration
- High-Pressure Spray Rinsing: Equipped with multi-axis adjustable
spray manifolds (0.3-1.2MPa pressure range) and fan-jet nozzles,
delivering targeted rinsing to lumens, crevices, and articulating
joints. Removes 99.9% of biological residues (blood, tissue) and
detergent traces, validated via ATP testing (<10 RLU).
- Air Knife Dehydration: Dual counter-rotating air knives (air
velocity 80-120m/s, 0.5-1.0bar pressure) with stainless steel
blades expel surface moisture without mechanical contact,
preventing water spotting on polished or mirrored device surfaces—a
critical feature for optical surgical instruments.
- Class 8 Cleanroom Hot Air Drying: Integrates H13 HEPA-filtered
airflow, PID-controlled heating (50-80℃), and turbulent air
circulation. Achieves <0.1% residual moisture and ≤3520
particles/m³ (≥0.5μm), complying with USP <1072> standards
for sterile processing.
Adaptive Mesh Conveyor System
The frequency-inverter-driven mesh conveyor (speed 0.5-5m/min)
includes adjustable side guides and a 60kg/m² load capacity,
accommodating diverse device geometries. A self-cleaning ultrasonic
module for the mesh (28kHz frequency) prevents debris buildup,
reducing maintenance downtime by 40% compared to conventional belt
systems. Hygienic & Validation-Ready Design
- Sloped chamber floors (≥7°) ensure complete drainage; welded seams
eliminate crevices where bacteria could harbor.
- PLC-based control system with 3-year data logging (spray pressure,
air knife velocity, drying temp) supports ASTM E2309 cleaning
validation protocols.
- Integrated CIP (Clean-In-Place) ports enable automated sanitization
of internal surfaces, reducing manual cleaning time by 60%.
- Energy-Optimized Performance
Heat recovery from the drying chamber preheats inlet air, cutting
energy consumption by 25%. The air knife system uses a
variable-speed blower, reducing compressed air usage by 30% versus
traditional blow-off designs—ideal for high-volume medical device
manufacturing facilities.
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