Product Features: Medical Device Through-Type Mesh Conveyor
Cleaning & Drying SystemMedical-Grade Through-Type Architecture Built with a continuous inline mesh conveyor system (316L
stainless steel, 1-5mm aperture customizable), the unit enables
seamless, non-contact transport of medical devices—from small
forceps to large surgical trays—through integrated cleaning and
drying stages. All wetted surfaces feature electro-polished
finishes (Ra ≤0.8μm) to prevent residue adhesion, complying with
ISO 13485 and FDA 21 CFR Part 820 for medical device processing. Tri-Stage Precision Cleaning-Drying Synergy
- High-Pressure Spray Rinsing: Equipped with multi-axis rotating
nozzles (spray angle 20-45°, pressure 0.3-1.2MPa) to deliver
targeted rinsing, penetrating lumens, hinges, and serrated edges of
instruments. Removes 99.9% of biological contaminants (blood,
tissue) and cleaning agent residues, validated via ATP testing (≤10
RLU).
- Turbo Air Knife Dehydration: Dual counter-flow air knives (air
velocity 80-120m/s, pressure 0.5-0.8bar) with stainless steel air
blades eliminate surface moisture without mechanical abrasion,
preventing water spotting on polished or coated device surfaces.
- Class 8 Cleanroom Hot Air Drying: Integrates HEPA H13 filtration,
PID-controlled heating (50-80℃), and laminar air circulation to
achieve <0.1% residual moisture. Drying chamber maintains ISO 8
air quality (≤352,000 particles/m³ for ≥0.5μm), critical for
sterile packaging readiness.
Adaptive Mesh Conveyor Performance The variable-speed mesh conveyor (0.2-5m/min) includes
adjustable side guides and load capacity up to 80kg/m²,
accommodating diverse device geometries. A self-cleaning ultrasonic
module for the mesh (40kHz) prevents debris buildup, reducing
maintenance downtime by 40% compared to traditional belt systems. Process Validation & Traceability PLC-driven controls log key parameters (spray pressure, air knife
velocity, drying temp) with 2-year data retention, supporting ASTM
E1115 and EN ISO 15883 validation protocols. Real-time monitoring
via HMI touchscreen alerts operators to deviations, ensuring
consistent cleaning efficacy batch-to-batch. Hygienic & Low-Maintenance Design
- Sloped chamber floors (≥7°) and sanitary welds enable complete
drainage, eliminating standing water.
- Quick-release nozzle manifolds and CIP (Clean-in-Place) ports
simplify sanitization, reducing changeover time between device
types.
- Energy recovery system recycles 30% of waste heat from drying to
preheat inlet air, lowering operational costs.
|