Ultrasonic Cleaning System for Aerospace Assembly | Integrated
Cleaning Solutions for Complex Components Three workstations operate in parallel, increasing production
capacity by 3 times. - Modular three-cabin design enables seamless process connection.
- Ultrasonic Cleaning Cabin (left cabin): With a standard volume of
60L (customization from 10L to 200L is supported), it is equipped
with a reversible cleaning basket (flipping angle: 0 - 90°). The
single-batch processing capacity is 50% higher than that of
traditional single machines. The bottom flow guide plate design
ensures that the uniformity of ultrasonic energy reaches 95% (the
measured sound field deviation < 3%), enabling blind - spot-free
cleaning of complex structural parts.
- Steam Bath Cabin (middle cabin): Adopting a 316L stainless steel
jacket structure (wall thickness 5mm), the steam heating efficiency
is increased by 30%. It only takes 5 minutes to heat up from room
temperature to 120°C. The spray arm rotates 360° (speed 150rpm)
and, combined with 0.5mm fine - hole nozzles, achieves 90° vertical
steam scouring on the surface of workpieces, with a cleanliness
rate of blind corners reaching 98.7%.
- Cooling and Drying Cabin (right cabin): It is equipped with a
dual-channel heat exchanger, increasing the hot air circulation
rate to 20 times per minute. The drying time is shortened to 5
minutes per batch (traditional equipment requires 15 minutes). The
air pressure balance valve automatically adjusts the internal
pressure of the cabin (±50Pa), preventing external dust from
flowing back when the door is opened, and is suitable for
environments in Class 10,000 clean workshops.
- Energy-saving and consumption-reducing design reduces operating
costs by 40%.
- Steam waste heat recovery: The exhaust gas from the bath cabin
(temperature 100 - 120°C) preheats the cleaning solution through a
plate heat exchanger (the heating - up efficiency is increased by
60%). Each shift (8 hours) saves 300kg of steam consumption
(equivalent to a reduction of 200kg in CO₂ emissions).
- Intelligent sleep mode: The device automatically enters a low-power
state (power consumption < 50W) after 10 minutes of idleness.
The ultrasonic vibrating plate and steam generator start and stop
in sections, saving 35% of energy during non-full-load operation.
The hourly energy consumption of the 60L model is ≤0.8kWh (40% less
than similar equipment).
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