Trenchless System – Ultra-High Capacity Mud Recycling for Demanding HDD Projects

TRHDD-1000  Trenchless System – Ultra-High Capacity Mud Recycling for Demanding HDD Projects

Product Description

The TRHDD-1000 HDD Trenchless System is an ultra-high capacity mud recycling solution engineered for large-scale horizontal directional drilling (HDD) projects. With a processing capacity of 1000GPM (240m³/h), it provides exceptional efficiency in solids separation, mud recycling, and slurry management.

Featuring dual TRZS703/TRZS585 shale shakers, a high-capacity mud cleaner with 2×10’’ desanders and 12×4’’ desilters, and heavy-duty centrifugal pumps, this system guarantees superior solids control and continuous drilling fluid circulation. With a 30m³ total tank capacity, advanced mud mixing system, and reliable agitators, the TRHDD-1000 ensures high drilling performance, reduced downtime, and cost-effective operations in even the most challenging trenchless environments.

Features & Benefits

✔ Ultra-High Processing Capacity – Up to 240m³/h, ideal for large HDD and trenchless projects.

✔ Dual Shale Shaker Setup – Total screen area 2×2.7㎡ plus 2.12㎡ underflow screen for maximum solids removal.

✔ Advanced Mud Cleaner – Combines 2 desanders (10’’) and 12 desilters (4’’) for multi-stage purification.

✔ Powerful Pumping System – Dual TRSB8×6-11J feed pumps and TRSB6×6-12J mixing pump for continuous circulation.

✔ Efficient Mixing & Agitation – TRSLH150-35 hopper (45kW) with TRJBQ7.5 agitators ensures homogeneous drilling mud.

✔ Large Tank Capacity – 30m³ system volume supports uninterrupted operation.

✔ Rugged Construction – Designed for long service life and high reliability under demanding site conditions.

Technical Specifications

Technical Advantages

✔ Multi-Stage Separation Technology – Removes particles down to 20–25µm, improving mud quality and protecting HDD equipment.

✔ Dual High-G Shale Shakers – Deliver strong vibration and large throughput for effective solids separation.

✔ Energy-Efficient Design – Optimized total power of 184kW balances performance and energy savings.

✔ Enhanced Mud Recycling – Reduces mud consumption, extends tool life, and minimizes environmental discharge.

✔ Large Footprint Capacity – Designed for big trenchless projects requiring continuous and stable mud supply.

✔ Modular & Skid-Mounted – Easy to transport, install, and operate on diverse job sites.

Applications

✔ Large-Scale Horizontal Directional Drilling (HDD)

✔ Long-Distance Pipeline Crossings

✔ River, Highway, and Railway Utility Installations

✔ Oil & Gas Pipeline Trenchless Projects

✔ Major Municipal and Infrastructure HDD Construction

Advantages & Services

✔ Complete Mud Recycling Package – Integrated solids control, mud mixing, and fluid circulation.

✔ Customizable Design – Flexible cyclone configurations, shaker types, and pump options available.

✔ Rapid Deployment – Skid-mounted system reduces mobilization time and site setup.

✔ After-Sales Support – Global service, operator training, and quick spare parts supply.

✔ Cost-Effective Operation – Lowers drilling fluid costs and reduces environmental disposal issues.

Why Construction Professionals Choose TR HDD Trenchless System?

✔ Unmatched Capacity – Meets the requirements of the most demanding trenchless projects.

✔ Reliable Solids Control – Ensures cleaner mud, better drilling efficiency, and less wear on downhole tools.

✔ Proven Durability – Heavy-duty design built to perform in harsh drilling environments.

✔ Environmentally Responsible – Reduces slurry waste and supports green construction practices.

✔ Trusted Expertise – Backed by TR Solids Control’s experience in HDD and solids control systems worldwide.

About TR SolidsControl

TR SolidsControl is a professional manufacturer of drilling fluid equipment, supplying advanced solids control solutions for oil and gas, trenchless, and geothermal industries worldwide. Our commitment to innovation and quality ensures high-performance products and reliable service.