Solids Control Mud Cleaner 60m³/h – Integrated Drilling Fluid Purification

TRQJ200*1S-100*4N Solids Control Mud Cleaner – Integrated Drilling Fluid Purification for Maximum Efficiency

Product Description

The TRQJ200*1S-100*4N Solids Control Mud Cleaner is a next-generation solids control unit that combines the functions of a desander, desilter, and underflow shale shaker into one compact, high-efficiency system. Designed to address the shortcomings of conventional solids removal equipment, this mud cleaner ensures thorough purification of drilling fluids while retaining essential barite and liquid phases in weighted drilling muds.

By effectively removing both large particles and ultra-fine solids, it plays a crucial role in reducing drilling costs, extending equipment service life, and maintaining drilling fluid properties for oilfield, geothermal, CBM, HDD, and tunneling operations. Its robust construction and advanced materials make it especially suited for harsh drilling environments where reliability is essential.

Features & Benefits

✔ Integrated System Design – Combines sand removal, silt removal, and fine screening in a single unit, reducing footprint and simplifying site installation.

✔ Long-Lasting Hydrocyclones – Built from high-chromium cast iron lined with polyurethane, or full polyurethane construction, providing exceptional wear resistance.

✔ Reinforced Sieve Box – Manufactured from high manganese alloy steel for superior strength and extended service life.

✔ Premium Vibration Motors – Equipped with world-class motors from Martin or OLI, ensuring stable, powerful, and low-noise operation.

✔ Enhanced Durability – Entire sieve box undergoes heat treatment and heavy-duty anti-corrosion coating for maximum protection in corrosive drilling conditions.

✔ Adjustable G-Force Excitation – High G-force vibration (tunable as required) meets the separation demands of high-viscosity, high-density mud.

✔ Flexible Screen Fixing – Multiple options available: plate tensioning, clamping, or wedge block for secure and efficient screen installation.

✔ Reliable Electrical Components – Integrated with Schneider or Siemens controls for dependable performance and operational safety.

Technical Specifications

Technical Advantages

✔ Superior Separation Precision – Captures particles smaller than conventional desanders and desilters can handle, enhancing drilling fluid quality.

✔ Energy-Efficient Operation – Optimized internal flow design reduces turbulence and energy loss, lowering power consumption.

✔ Reduced Mud Loss – Preserves valuable barite during the separation process, minimizing mud replenishment costs.

✔ Quick Maintenance Access – Modular structure allows rapid replacement of hydrocyclones, screens, and vibrating motors.

✔ Customizable Setup – Optional PLC automation, adjustable hydrocyclone numbers, and screen mesh sizes for tailored project requirements.

✔ Extended Service Life – Use of premium wear-resistant alloys and polyurethane ensures longer working cycles and reduced downtime.

Applications

✔ Oil & Gas Drilling – Maintains drilling fluid stability in both weighted and unweighted systems, protecting pumps and centrifuges.

✔ HDD (Horizontal Directional Drilling) – Recovers drilling fluid efficiently during trenchless pipeline installation.

✔ Geothermal & CBM Wells – Handles high-solid slurries effectively, improving drilling safety and reducing equipment wear.

✔ Mining & Tunneling Projects – Purifies slurry for tunnel boring machines (TBM), piling, and mineral recovery operations.

✔ Environmental Projects – Suitable for slurry treatment in soil remediation, groundwater protection, and waste management.

Advantages & Services

✔ Higher Cleaning Efficiency – Outperforms conventional standalone desanders/desilters in fine particle removal.

✔ Space-Saving Design – Compact structure reduces rig-site footprint while integrating three functions in one unit.

✔ Lower Operating Costs – Reduced mud loss, energy savings, and minimal downtime translate to significant cost efficiency.

✔ Flexible & Adaptable – Wide selection of hydrocyclone sizes, screen meshes, and vibration settings to meet diverse drilling conditions.

✔ Field-Proven Reliability – Rugged construction and globally trusted brand components ensure dependable performance across industries.

Why Construction Professionals Choose TRQJ200*1S-100*4N?

✔ Efficiency & Performance – Provides superior purification compared to traditional sand traps, improving drilling productivity.

✔ Cost Savings – Preserves expensive barite and reduces drilling fluid replacement needs.

✔ Durable Construction – Built with reinforced alloys, polyurethane, and heavy-duty coatings to withstand tough drilling environments.

✔ Custom-Engineered Solutions – Available with tailored cyclone configurations, automation options, and screen specifications.

✔ Global Trust & Support – Backed by TR Solids Control’s international service network, rapid spare parts supply, and reliable after-sales support.

About TR SolidsControl

TR SolidsControl is a professional manufacturer of drilling fluid equipment, supplying advanced solids control solutions for oil and gas, trenchless, and geothermal industries worldwide. Our commitment to innovation and quality ensures high-performance products and reliable service.