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QINGDAO REALKEY MACHINERY CO., LTD
QINGDAO REALKEY MACHINERY CO., LTD
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Innovative Split Tray Sorter For Versatile Applications OEM/ODM

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QINGDAO REALKEY MACHINERY CO., LTD

City: qingdao

Province/State:shandong

Country/Region:china

Tel:86-18661826758

Contact Person:
Mr.Leon
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Innovative Split Tray Sorter For Versatile Applications OEM/ODM

Brand Name Realkey
Model Number RKSORT-STS
Certification CE/EAC/UL/ISO
Place of Origin China
Minimum Order Quantity 1 unit
Price USD 10000/Piece
Payment Terms L/C,T/T,D/P
Custom Order Accept
OEM/ODM Accept
Fatory Direct Factory With Own Exporting Platform
Feature Solve the problem of sorting flat and light parts
Detailed Product Description
OEM/ODM Versatile Applications Split Tray Sorter

Innovative sorting system designed to simplify operational complexity while efficiently processing small to medium-sized items, particularly flat products.

Custom Order Accept
OEM/ODM Accept
Factory Direct Factory With Own Exporting Platform
Feature Solve the problem of sorting flat and light parts
Product Overview

The Split Tray Sorter, also known as the Bombay Sorter, features an elliptical horizontal ring layout with single or double-row tray configurations. Items placed in trays move along a circular track, and when reaching designated positions, trays open to drop items vertically into chutes or material boxes.

With double-row tray loading capability, the sorter achieves speeds up to 21,600 trays per hour, making it ideal for clothing, express mail, printed materials, and other flat or non-fragile items.

Technical Specifications
Equipment ModelSTS-500DP
Sorted ItemsSmall parcels, envelopes, clothing, footwear, pharmaceuticals, etc.
Weight Range0.01kg≤M≤15kg
Size RangeMAX:400*400*600mm
MIN:50*50*2mm
Sorting Capacity11,520-21,600 pieces per hour
Sorting Accuracy99.99%
Feeding OptionsManual / Automatic Feeding
Single-side / Double-side Feeding
Single-end / Double-end Feeding
Sorting DropDirect drop / Buffer drop optional
Ring Line Speed8-1.5m/s, configured according to efficiency requirements
Pitch500mm
Main Machine Power Consumption1.5KW/36 carts
Sorting TriggerPneumatic Control
Operating Noise< 72 dB(A)
Key Features
Versatile Item Handling

Adaptable for sorting lightweight, floating, or irregularly shaped items not suitable for Cross Belt Sorters. Processes various packaging types including boxes, plastic bags, cartons, and soft packaging.

High Efficiency with Low Speed

The "one cart, two trays" mechanism achieves sorting efficiencies outperforming comparable Cross Belt Sorters, with rates up to 17,280 items per hour (potentially 34,560 with dual-side feeding).

Exceptional Sorting Accuracy

Advanced intelligent cameras read codes from any angle with 99% accuracy. High-tech sensors and PLCs quickly detect items and determine paths.

Flexible Design

Distributed low-power motors allow for virtually unlimited sorter length and multiple destination paths, accommodating manual feeding without complex multi-level systems.

Compact Footprint

Eliminates need for additional multi-level feeding systems. Items can be sorted directly into bags or boxes, maximizing space efficiency.

Energy Efficient and Low Maintenance

Distributed low-power motor drives provide significant energy savings. Low-speed operation reduces wear and extends service life.

Modular Design

Supports rapid assembly, disassembly, expansion, and relocation for various sorting applications.

Applications

Ideal for high-speed automated sorting in industries including footwear, books, e-commerce, postal services, daily essentials, pharmaceuticals, and jewelry. Particularly effective for small or lightweight items challenging for other sorters.

Excellent for distribution centers handling e-commerce goods, retail clothing, omnichannel logistics, store replenishment, and returns processing. Not suitable for fragile items.

Advantages
  • V-shaped Tray Design: Accommodates easily rollable items of various shapes and weights
  • Heavy-duty Tray Option: Supports substantial loads up to 15 kilograms per tray
  • Merging Tray Technology: Patented double-row design enables sorting different items to separate destinations
  • Flat Stacking Technology: Eliminates need for additional stacking labor for flat items
  • Safety Design: Minimizes gaps between trays with no sharp edges for operator safety
  • Proven Reliability: 17 years of experience in delivering durable, reliable sorting solutions
Product Tags: Innovative Split Tray Sorter   Innovative conveyor and sortation systems   Versatile Split Tray Sorter  
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