Multi-Functional Vacuum Hydrocarbon Cleaner: Ultrasonic + Vacuum
Drying + Distillation
Overview Of Vacuum Hydrocarbon Degreasing Machine:
Our Multi-Functional Vacuum Hydrocarbon Cleaner combines three core
technologies—ultrasonic cleaning, vacuum drying, and solvent
distillation—into one system, delivering all-in-one efficiency for
precision parts across electronics, automotive, and medical
sectors.
Its ultrasonic function (40-120kHz) generates micro-bubbles to
dissolve submicron contaminants (flux, dust, oil) from tiny gaps
like circuit board crevices or bearing grooves. The integrated
vacuum drying then lowers solvent boiling point, enabling fast,
residue-free drying without heat damage. Plus, the built-in
distillation module purifies used solvent (recovering 92% for
reuse), slashing material costs and waste.
Designed for versatility, it handles diverse parts—from delicate
electronic connectors to small automotive gears—with adjustable
ultrasonic power and vacuum levels. The intuitive control panel
lets you switch between functions or run full cycles automatically.
CE/RoHS compliant, it saves workshop space vs. three separate
machines. For manufacturers seeking compact, multi-tasking cleaning
solutions, this all-in-one system balances performance,
sustainability, and cost-efficiency.
Vacuum System Performance: Enhancing Cleaning & Drying
Efficiency
The HS-6388MFG’s vacuum system is a critical component, designed to
enhance both cleaning effectiveness and drying speed. It uses a
combination of liquid-ring pumps and roots pumps, tailored to the
needs of different tanks. The 3# and 4# vacuum precision cleaning
tanks share a "CNST" VG95/2.2KW liquid-ring pump, which creates a
vacuum environment to expel air from part surfaces, blind holes,
and gaps. This allows hydrocarbon solvent to fully infiltrate,
eliminating cleaning blind spots—a common issue in atmospheric
cleaning where air traps prevent solvent contact.
For the 5# and 6# vacuum drying tanks, the system is upgraded to a
two-stage configuration: Cuiman RT0.30S roots pumps (0.75KW for 5#,
1.75KW for 6#) paired with "CNST" VG155 liquid-ring pumps (4KW for
5#, 5.5KW for 6#). This setup achieves a higher vacuum degree,
triggering the "vacuum boiling effect"—where hydrocarbon solvent on
part surfaces boils at a lower temperature (due to reduced
pressure) and evaporates rapidly. As a result, drying time is
shortened to ≥5 minutes per basket, far faster than the 1-hour+
drying time of atmospheric methods.
The vacuum system also improves safety: by reducing oxygen
concentration in the machine, it eliminates the risk of hydrocarbon
solvent combustion (even when heated to above its flash point
during drying). SMC PSE-series vacuum gauges monitor vacuum levels
in real time, with the PLC adjusting pump operation to maintain
stable pressure. This precision ensures consistent cleaning and
drying results, even for large batches or complex parts.
Consumption of Multi-Functional Vacuum Hydrocarbon Cleaner for reference:
order number | name | wastage | remarks |
1 | hydrocarbons | Add as required | It depends on the amount of cleaning |
2 | Filter cotton core | About 12 per month | Replace as required |
3 | Heat medium oil | 100L/2500 hours | Replace every 2500 hours of work |
4 | Vacuum pump lubricating oil | 0.2L/200 hours | Check and add every 200 hours of work |
5 | power consumption | About 30kw/hour | average value |
6 | compressed air | 400 NL/min | Drive use (cylinder, pneumatic valve) |
For a complete technical solution Of Multi-Functional Vacuum Hydrocarbon Cleaner, please contact me. We will customize the design based on your
product technical requirements and factory layout.
Our typical customers:
