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IS-100 Pneumatic Mechanical Shock Testing System For Transducer Industry

IS-100 Pneumatic Mechanical Shock Testing System For Transducer Industry

Brand Name Jianqiao
Model Number IS-5/10/25/50/100/200/300
Certification CE
Minimum Order Quantity 1
Payment Terms T/T
Supply Ability 300
Delivery Time 1
Packaging Details Wooden case
Name Shock Test System
Control and measurement system OKS01
Features Digital control
Power requirements 220V±10% single phase AC 50Hz 2kVA
Standard GB/T2433.5, GB/T2423.6, IEC68-2-29, JJG497-200
Detailed Product Description
IS-100 Pneumatic Mechanical Shock Testing System For Optical Module Shock Test System 
The Optical Module Shock Test System is a specialized testing setup designed to evaluate the structural stability, optical performance, and functional reliability of optical modules (e.g., SFP, QSFP, CPON) under simulated shock conditions. It ensures optical modules can withstand shock events encountered in their lifecycle, such as transportation, installation, or equipment operation. Below is a detailed breakdown in English.

Core Purpose & Testing Objectives

Optical modules rely on precise components (e.g., lasers, photodetectors, fiber connectors) and tight alignment. This system focuses on verifying their performance under shock by measuring key metrics:
  1. Structural integrity: Checking for physical damage (e.g., cracked enclosures, loose components, broken fiber links).
  2. Optical performance: Monitoring changes in insertion loss, return loss, optical power, and signal-to-noise ratio (SNR) post-shock.
  3. Functional stability: Ensuring no communication failures, data packet loss, or protocol errors occur during/after shock exposure.

Key Components of the System

The system integrates mechanical, optical, and data-acquisition components to replicate shocks and capture test data:
  • Shock excitation unit: Generates controlled shock pulses (e.g., half-sine, square, sawtooth) using pneumatic/hydraulic drives or drop-weight mechanisms. It supports adjustable parameters like peak acceleration (50g–2000g), pulse duration (0.1ms–10ms), and shock direction (axial, transverse).
  • Optical performance tester: Equipped with an optical power meter, optical spectrum analyzer (OSA), and bit error rate tester (BERT) to real-time monitor optical signals during testing.
  • Fixture & mounting system: Customized fixtures to securely mount optical modules (matching their actual installation orientation in devices) while avoiding extra mechanical stress.
  • Data acquisition & control software: Records shock acceleration (via accelerometers), optical metrics, and functional data. It generates test reports and compares results against industry standards (e.g., IEEE 802.3, Telcordia GR-468).

Typical Test Standards & Conditions

It adheres to industry-specific standards to ensure test validity, with common parameters including:
Standard/ApplicationPeak AccelerationPulse DurationShock DirectionKey Test Metrics
Telcordia GR-468 (Telecom)100g – 500g0.5ms – 2msX, Y, Z axesInsertion loss (Δ ≤ 0.5dB), no BER increase
IEEE 802.3 (Ethernet)50g – 200g1ms – 10msAxial/TransverseNo signal dropout, power stability
IEC 60068-2-27 (General)Up to 2000g0.1ms – 1msAll axesStructural damage check, functional validation

Application Scenarios

This system is critical for industries dependent on stable optical communication:
  • Telecommunications: Testing optical transceivers for 5G base stations, data centers, and fiber-optic networks.
  • Aerospace & Defense: Validating ruggedized optical modules for aircraft, satellites, or military communication systems (resisting high-g shocks).
  • Industrial Automation: Ensuring optical modules in industrial Ethernet (e.g., PROFINET) withstand shock from machinery vibration or handling.
  • Consumer Electronics: Testing optical modules in high-end devices (e.g., enterprise routers) for transportation and installation shocks.

Technical Specifications
ModelIS5IS10IS25IS50IS100IS200IS300
Maximum test load (kg)5102550100200300
Table size (mm*mm)120*120200*200350*350500*500700*700750*750800*800
Shock waveform (m/s²)
Half sine waveform100~30000100~20000100~10000100~6500150~6000150~5000150~3500
After peak saw-tooth100~1000100~1000100~1000100~1000100~1000150~1000150~1000
Trapezoidal wave150~1500150~1500150~1200150~1200150~1200150~1000100~1000
Pulse duration time (m/s)
Half sine waveform0.5~200.6~200.8~201.5~202~202.5~203~20
After peak saw-tooth6~186~186~186~186~186~186~18
Trapezoidal wave6~206~206~206~256~256~256~25
Maximum impact distance (mm)155015001400
Anti-secondary impact deviceAir pressure friction brakeHydraulic friction brake
Table weight (kg)1300150028003800435049006250
Dimensions (L*W*H)(mm)900*450*26001000*500*27001100*800*28001100*750*28001350*850*28501420*920*29001480*1000*2950
Control and measurement system: OKS01
Power requirements: 220V±10% single phase AC 50Hz 2kVA
Hydraulic pump station power requirements: 380V±10% 3 phases AC 50Hz
Hydraulic pump station power consumption (kVA): 2.5 | 2.5 | 4 | 4.6 | 4.6 | 6.2 | 6.5
Applicable standard: GB/T2433.5,GB/T2423.6,IEC68-2-29,JJG497-200
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Product Tags: pneumatic shock testing system for transducer   mechanical shock test system with warranty   industrial transducer shock testing equipment  
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