High Quality/High Efficiency Error-Proof Automatic Splicing Machine
For SMT Production Line Compared with manual material picking by intelligent equipment, the
test results are compared as follows: | Mode | Intelligent material receiving system | Artificial | Benefit | | Measurement value error proofing | Automatic value determination | none | Manual operation: code scanning + manual material collection
(manual bulk material measurement, no record) Equipment operation: code scanning + automatic measurement +
automatic judgment + automatic material receiving (real measurement
record, cannot be modified) | | Feeding efficiency | 60s/time | 95s/time | Manual: If the distance is not well controlled, it is easy to
alarm. It takes a long time to collect materials, and the
operator’s hands are sore and prone to fatigue. Equipment: Precise docking interface position, built-in electric
rewinding button, fast rewinding, no fatigue | | chance | More than 97% | 65% | Taking 32 lines as an example, assuming that each line receives
materials 100 times on average, manual material receiving and
alarming will occur 1024 times per day (calculated in 12 hours) | | Quality control | effective prevention Accurate traceability of reports | No records, errors cannot be traced | Through barcode verification, the operator can effectively prevent
the operator from taking the wrong material, and then through valid
measurement or silk screen comparison detection, the situation
where the material code does not match the actual object can be
eliminated. Effectively control the quality management process of
the production line, and record and report production on the
production line, which plays a great role in quality traceability | | Test Report | Automatic generated | no record | The equipment operation process is recorded in real time and
provides traceability of measured data, without the need for random
testing or sample retention. | | Induction training | Get started in half an hour | Half a month skilled | Not dependent on skilled labor |
Summary of requirements Compared with the traditional manual feeding method, the
error-proof automatic material splicing machine is simple to
operate, and it can automatically generate a feeding report through
barcode error-proofing, real-time measurement and silk screen
comparison. This makes quality control more secure and avoids the
risk of batch errors. Improved production efficiency and increased
production capacity. It is conducive to the optimization and
management of the production process of the production line and
reduces labor management costs;
According to the current factory production status, each
double-track production line needs to be equipped with one, which
can reduce one production operator and minimize production risks.
While saving personnel, it effectively improves production
efficiency and solves management training problems caused by
personnel mobility. ROI calculation | Contrast method | Number of incorrect materials/month | Single wrong material loss (yuan) | Total loss of incorrect materials (yuan) | | | 0 | | | | Artificial | 2 | 8000 | 16000 |
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