500-ton conventional welding rotator is a robust and specialized
piece of equipment designed for heavy-duty applications in welding
large cylindrical workpieces, such as tanks and pipes. Here’s a
comprehensive overview of its features, specifications, and
applications: Key FeaturesHigh Load Capacity: - Capable of supporting up to 500 tons, making it ideal for very
large and heavy components.
Rotating Rollers: - Typically consists of two or more powered rollers that allow for
smooth and controlled rotation of the workpiece.
Adjustable Roller Spacing: - The spacing between rollers can be adjusted to accommodate various
pipe diameters and lengths.
Variable Speed Control: - Equipped with a variable speed control system to adjust the
rotation speed, ensuring optimal welding conditions.
Heavy-Duty Construction: - Built with high-strength materials designed to withstand
significant weight and provide durability under heavy loads.
Safety Features: - Includes mechanisms such as overload protection, emergency stop
buttons, and stable bases to enhance operator safety.
Specifications- Load Capacity: 500 tons
- Roller Diameter: Generally ranges from 400 to 600 mm, depending on the design and
application.
- Rotation Speed: Adjustable, typically ranging from a few millimeters to several
meters per minute.
- Power Supply: Usually powered by high-capacity electric motors, with specific
configurations varying by manufacturer.
Applications- Tank Fabrication: Widely used in the construction of large storage tanks and
pressure vessels in various industries.
- Shipbuilding: Essential for welding large hull sections and components in
shipyards.
- Heavy Machinery Manufacturing: Utilized in the fabrication of large industrial machinery and
equipment.
- Oil and Gas Industry: Commonly employed for welding large pipelines and related
infrastructure.
Benefits- Improved Weld Quality: Consistent rotation helps achieve uniform welds, reducing the
likelihood of defects.
- Efficiency Gains: Minimizes manual handling, allowing for a faster welding process.
- Versatility: Suitable for various welding techniques, including MIG, TIG, and
submerged arc welding.
If you need more specific information about models, manufacturers,
or operational guidelines, feel free to ask! Steel Wheel Pipe Welding Rotator Detail Parameters Model | HGK-80 | HGK-100 | HGK-200 | HGK-300 | HGK-500 | Max Capacity | 80 T | 100 T | 200 T | 300 T | 500 T | Roller Diameter (mm) | 450 | 500 | 700 | 800 | 900 | Roller Width (mm) | 220 | 280 | 300 | Working Range (mm) | 800-5000 | 1000-6000 | 1000-8000 | Roller Speed (mm/min) | 1-1000 | Motor Power (kw) | 2*2.2 | 2*3 | 2*4 | 2*5.5 | 2*7.5 | Option : | □ Bolt Adjustment
□ Lead Screw Adjustment |
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