PCB Router Depaneling for Computer Industry with 0.001mm Axis Precision

PCB Depaneling For Computer  Industry with 0.001mm Axis Precision

Hardware 

   
SPINDLE    Morning Star spindle and inverter
CCD : Sony 520 line industrial cameras
LENS : Computar  EX2C
Screw : TBI Precision ground ball screw imports
Guide : HIWIN widening Imported linear guide rail
MOTOR : JiaBao LCF Series
I/O CONTRONL CARD :  HFC  PCI-9074
DRIVER CONTRONL CARD : HFC  PCI-9074
I/O CARD : PCI-9074-64pcs/-38pcs
Static cleanup : STATIC-ST401A Series
Computer : RMC-8401/6113LP4/300ATX/8651VNA/P4 2.8G 2CPU(S)/1G DDR/80G)
Machine interface :  AOC LCD17",Logitech mouse

software  

 
Control system : Windows XP Professional  (Service3,v.3244)
Operation GUI : Chinese Windows XP
Program edit : Inline
Vision system : CCD AOTU offset

Control system : F 1.0.2 version

Performance Parameters

Overall    
Dimensions(W*D*H) : 1220mm*1450mm*1420mm
Weight : 550KG
Height offset : 60~110mm
Manipulator    
Motor type : JiaBao series
Positioning repeatability : 0.001mm
Axis working area(max) : 680mm*360mm*50mm
Work station    
PCB fixation : standard,specialization
PCB loading/unloading : manual
PCB size (max) : 322mm*322mm
PCB thick (max)    : 5mm
Fixturing    
Rigidity fixturing : standard
Fixturing fixation : machinery
Spindle Motor    
Power : 400W
Spindle : 50000rpm/min
Protect : self/wind cooling
Change cutter : Specialization
Routing capability    
Cutting speed(max.) : 100mm/s
Driving speed(max.) : 3000mm/s
Precision of cutting :0.01mm
Vacuum System    
Vacuum power:2.2KW AC 380V
Vacuum    plumb
Utilities    
Power : 2.2KW AC380V
Air supply : 2~5KG/cm2

Programming 

   
Program edit :Inline
Function edit : Line,arc,circula , U-curve
Program storage :    HDD
Vision system :    SONE  colour CCD
milling cutter offset : AUTO
Vacuum setup : AUTO
Operation Monitors    
Iindicator : Iindicator Machine state
tool check : Automatic detection tool life , the use of time testing
Motor protect : Have overheating, overload , low voltage protection function
motor over loading check : Have Overload, the line is normal, low voltage protection function
Tool usable time : Automatic detection tool life ,
Data statistic : Separate board model , separating count , diverse counting methods
Error record : Software automatically records all alarms memory of machines
III. Accuracy    
Axis precision : 0.001mm
Cutting precision : 0.1mm
IV. Safety    
Working area protect : With four sealed protection
Door sensor: Front and rear safety door micro-switch sensor (optional)
Exigency stop button    
 

 3.Function  Description

1) X10 zoom-in image makes programming easier&increase the accuracy of point setting

2) Two sliding table provides simultaneously in-and-out movement to reduce the tack time for better productivity.

3) AUTO MARK offset system.CCD image could check&simulate the path or routing to reduce unnecessary mistake before cutting

4) Routng bit automatically lift and shift to next programmed point then cutting to extend the life time of routing bit

5) Safety door industry design

6) CCD image could check&simulate the path or routing to reduce unnecessary mistake before cutting 

4. Application

drill

 

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