OEM Carbon Fiber Products Components Hand Lay Up Process
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Carbon fibre parts OEM carbon fiber parts components hand lay up process
Our technology: 1, Prepreg / Autoclave Pre-preg is the “top class” fabric which during the manufacturing process undergoes impregnation with resin mixed with hardener. The resin provides protection against damage and imparts the required viscosity to ensure fabric adherence to the mold surface. Pre-preg type carbon fiber has applications in Formula 1 racing cars, as well as in the manufacture of carbon fiber elements of sports bicycles. When is it used? For manufacture of premium quality products of complex design that have low weight and outstanding appearance. Our autoclave generates working pressure of 8 bar that provides optimal strength of manufactured products as well as a perfect appearance of composites without any trapped air defects. After manufacture, components undergo varnishing in the paint spray booth.
2, Resin infusion Resin infusion is a process whereby fabric in moulds is sealed with film/butyl tape and filled with a liquid resin. When the resin solidifies, the solid resin matrix binds the assembly of materials into a unified rigid composite. This technique has applications in the manufacture of carbon sheets and other large items that have a moderately complex shape.
3, Manual laminating Manufacture of high quality carbon fiber products requires costly technology. Dexcraft is one of the few companies that manufacture products using proprietary technologies of manual laminating that ensure high quality composites. Our products manufactured using manual laminating technology present no defects related to air bubbles in the carbon fiber visual layer. Thanks to in-mold coating technology, all manufactured elements are resistant to UV as soon as they are removed from the mold (eliminating further spraying).
4, Customized techniques To meet clients’ requirements and needs, we developed proprietary solutions that enable manufacture of unique products. For many years we built our reputation as a supplier who provides solutions where others failed. We also offer expertise in microsphere and bladder inflation.
Benefits 1, Material Comparison Composite materials offer a distinct advantage over metals in stiffness, strength, and weight. 2, Design Freedom Traditional sheet metal parts are processed on press brakes and stamping machines resulting in limited design freedom. Designs are limited to being prismatic and not aesthetically pleasing. In addition, localized yielding on bend edges in sheet metal parts can be starting points for cracks and could lead to unexpected part failure. Designers are also limited to using a single thickness throughout a part because of manufacturing reasons. This often leads to heavier parts. To bring down weight and remove material in regions of low stresses, additional manufacturing costs are endured and the amount of wasted material is increased. Composite parts offer designers more freedom as molds can easily be produced to allow curved surfaces with no significant increase in cost. In addition, designers have control over the number of plies in particular regions allowing for pad-up in regions of concentrated stress and a reduced number of plies in areas of low stresses. This produces no significant increase in the costs required to manufacture the part and reduces the material consumption.
Application of carbon fibre products:
FAQ: Q: what is the proceesing for the quote ? A: We can quote from your 3d formats like IGS,STP,PARASOLID etc and 2D drawings as well, quote the price to clients after got the 2d or 3d drawings within 2 hours.
Q: How is the next ? A: We will send the cost to you and get your confirmations for the quote.
Q: Do you do the surface treatments please ? A:yes, we do the surface treatments, for instance: chromated, powder coating, Anodizing, laser etching as well as painting.
Q: What is the quality Control before shipping? A: We have QC department for the quality control before shipping.
Q: How long can it be delivery ? A: Delivery from 7-50days that depends on the parts.
Q: Can I have a sample order? A: Yes, we welcome sample order to test and check quality. Mixed samples are also acceptable.
Q: Do you have any MOQ limit? A: Our MOQ is 1 pcs.
Q: Can you accept mixed batch of different products? A: Yes, we are support different product mix wholesale.
Q: How do you ship the goods and how long does it take arrive? A: We usually ship by DHL, UPS, FedEx or TNT. It usually takes 5-15 days to arrive.
Q: Can you provide container packed in wooden cases if I order more products? A: Yes, we are can provide a set of wooden packaging products, but only in big quantity.
Q: We want to visit your company? A: No problem, we are a production and processing enterprises, look forward to your arrival and we will lead you to visit our office and processing factory.
Our company:
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