Heavy Duty Welding Positioner Turntable With SAW Welding Head

Heavy Duty Welding Positioner Turntable With SAW Welding Head

Brief introduction:

• Welding column for auto pipe welding center usually adopts SAW welding machine.
• Welding column is platform integrating welding machine, electric system & control system to manipulate welding machine.

Detail description of welding column:

1. Welding column is used to locate a weld head to a desired position for welding in a stable and secure manner.
    
2. Once in position, the part is moved during welding to produce high quality welds.
    
3. A welding column can be used on a wide variety of parts and part shapes.
    
4. Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
    
5. In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
    
6. Welding columns are a versatile and rugged solution to obtain up to 8m of lift and reach to duplicate the function of a highly skilled welder.
    
7. Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.

Benefits over welding the part manually,

including:

1. Able to achieve consistent weld results.
    
2. Able to maintain weld head over weld joint in a stable position during the weld.
    
3. Increases arc-on time and overall productivity.
    
4. Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
    
5. Reduced operator fatigue.
    
6. Reduced consumable costs.
    
7. Ability to have two welding process at one welding station by using both ends of the boom.
    
8. These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding. Also, rework time will be reduced and part scrap will be cut.

Welding column feature:

1. Working with welding column is the next step in automated welding.
    
2. The welding column is initially designed to save labor costs especially at lager workpieces and when a welding column is been used in combinati on with a positi oner or rotator.
    
3. Designed and robustly build to withstand rugged work environments.
    
4. Smooth 360 degree lockable rotation.
    
5. All vertical and horizontal guidings are precisely machined for smooth movement.
    
6. Solid state inverter for variable speed of horizontal travel and travel carriage.
    
7. Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
    
8. High tensile roller chain used for vertical travel with the addition of a counter balance system with the column that provides smooth, effortless travel.
    
9. Anti-fall device and limit switches for all motions.
    

Main parameter:

Competitive Advantage:

1. Inverter and Main electric elements are Siemens/Schneider or equal brand.
2. Motor is UK brand Invertek.
3. VFD rotary speed control, improving the reliability of operation.
4. With lubrication system.
5. Accept testing before delivery.
6. Accept special design and custom.

Delivery picture:

Product name:
heavy duty welding column, column boom heavy duty welding column, CaB, heavy duty welding column  boom,automatic welding machine, heavy duty welding column, cross beam column, welding manipulator;