This anti-static fluidized bed granulation dryer uses antistatic
filter cloth for safe operation while granulating and drying
powder. Mixing, granulation and drying run in one closed vessel, so
the powder is charged once and leaves as dry, free-flowing,
multi-porous spherical granules ready for the next process step.
| Item | Model of specification |
| Name | Unit | 3 | 5 | 15 | 30 | 45 | 60 | 90 | 120 | 150 | 200 | 300 | 500 |
| Volume of container | L | 12 | 22 | 45 | 100 | 155 | 220 | 300 | 420 | 550 | 670 | 1000 | 1500 |
| Capacity | kg/batch | 3 | 5 | 15 | 30 | 45 | 60 | 90 | 120 | 150 | 200 | 300 | 500 |
| Steam | Pressure | MPa | 0.4-0.6 |
| Consumption | kg/h | 10 | 18 | 35 | 60 | 99 | 120 | 130 | 140 | 161 | 180 | 310 | 400 |
| Power of fan | kW | 2.2 | 3 | 4 | 5.5 | 7.5 | 11 | 15 | 18.5 | 22 | 22 | 30 | 45 |
| Power of electric heater | kW | 6 | 9 | — | — | — | — | — | — | — | — | — | — |
| Noise | dB | No more than 75 dB |
| Compressed air | Pressure | MPa | 0.6 |
| Consumption | m³/min | 0.3 | 0.3 | 0.6 | 0.6 | 0.6 | 0.9 | 0.9 | 0.9 | 0.9 | 1.1 | 1.3 | 1.5 |
| Size of main equipment | H1 (mm) | 2600 | 2600 | 2100 | 2250 | 2250 | 2850 | 2850 | 2850 | 2850 | 3300 | 3500 | 3850 |
| H2 (mm) | — | — | 250 | 320 | 420 | 490 | 490 | 590 | 640 | 690 | 790 | 890 |
| H3 (mm) | — | — | 1900 | 2050 | 2050 | 2600 | 2600 | 2600 | 2600 | 3000 | 3280 | 3630 |
| B1 (mm) | 1550 | 1650 | 1010 | 1160 | 1320 | 1460 | 1560 | 1660 | 1760 | 1860 | 2060 | 2260 |
| B2 (mm) | — | — | 1650 | 1800 | 2060 | 2460 | 2660 | 2800 | 3060 | 3260 | 3660 | 4060 |
| Ø1 (mm) | 300 | 400 | 550 | 700 | 860 | 1000 | 1100 | 1200 | 1300 | 1400 | 1600 | 1800 |
| Ø2 (mm) | 150 | 180 | 180 | 180 | 250 | 280 | 280 | 280 | 280 | 280 | 315 | 355 |
| L (mm) | 850 | 1000 | 1100 | 1250 | 1530 | 1530 | 1530 | 1650 | 1650 | 1650 | 1750 | 1850 |
Working PrincipleThe powder is fluidized in a ring and mixed with purified heated
air; a binder solution is atomized and sprayed in, and the
continuous drying of the hot air solidifies the binder into
uniform, multi-porous spherical particles, with an antistatic
filter cloth guarding the exhaust.
- The powdered material is loaded into the raw material container.
- Purified heated air is introduced, fluidizing the powder in a ring
and mixing it with the air.
- A binder solution is atomized and sprayed into the fluidized bed.
- Several particles aggregate around the binder into
binder-containing agglomerates.
- The continuous hot air dries the agglomerates, evaporating the
moisture and solidifying the binder.
- The cycle repeats until uniform, multi-porous spherical particles
are formed.
Key Features- Utilizes antistatic filter cloth for safe operation.
- A pressure relief vent protects personnel in the event of an
explosion.
- One-step process integrating mixing, granulation and drying.
- Improves flowability and reduces dust emissions.
- Improves solubility through powder granulation.
- Zero dead zones with quick loading and unloading, meeting GMP
standards.
Structural SchematicApplicationsUsed for the granulation of granules, pills and powders and for
drying pharm, pesticides, feed, fertilizers and catalysts.
- Granulation of granules, pills and powders.
- Drying of pharm, pesticides, feed and fertilizers.
- Drying of catalysts.
Customization NotesThe antistatic filter cloth and the pressure relief vent work
together to keep operation safe when handling fine, potentially
sensitive powders. Batch capacity, construction material and
control configuration can be matched to your process; please share
your requirements for a tailored solution.
